Tier one product performance analysis at a fraction of the cost

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Why Datacard?

Access the data your way, the way you need to see it.

Datacard is a powerful, intuitive, real-time yield management system. Integrates directly with our MES solution for automated product performance analysis. Full suite of interactive graphical reporting tools, customizable by users. And you can directly access the data from external software.

Analytics Agility

  • Real time
  • Root Cause
  • What-if

Rapid ROI

  • Yield Management / Improvement
  • Quality control testing
  • Reduced test time

Unrivaled Power

  • Automated outlier detection & removal
  • Direct Integration with computing tools: JMP,MATLAB, LabVIEW, and Minitab
  • Seamless scalability

"... improved yield by 95% and overall product quality by 25%"

Leading Photonics Chip Supplier


Datacard Features

You need power. Not Modules. All features included.

Custom Dashboard

Datacard brings your yield analysis to you in your way. With Datacard's customizable dashboard you decide which reports you see first. View reports shared with you in single click of the mouse. No other system reaches this level of customized organization.
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Data Queries

Datacard's data selection tool is intuitive and effective. Filter your data by Mode, Lot, Sub-lot, Product Family, Serial IDs, Part Revision, and so on. Once you've selected the data set you want to analyze, either jump directly into Yield analysis or view a tabular summary. Love to see Wafer plotting? Data select feature can generate wafer reports in seconds.
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Serverside Process Control

Let's face it. You are working with big data. Sometimes your system can be bogged down by several users banging on your Database at the same time. With Datacard's select and insertion process control feature, you can monitor, kill, and restrict server side processes to ensure nothing is tying up your system during crucial production periods.
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System Administration and Direct DB Access

Re-imagine the way you manage your data. No need to bug your IT manager to manage the datasets being fed into your Yield Management system from your test tools. The data manager tool allows administrators to see when their data has entered the system and gives them the power to clean up after they are done. In addition, administrators can create unlimited users with a variety of access roles. Give users direct acces to the data (ODBC) without the delay.
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Report Generator

Build your reports the way you want to see them. Our fully integrated report generator gives you unprecented Yield Reporting from a system this lightweight. Never before have your engineers been able to generate in-application reports this customizable and robust. With Datacard's report generator, you can skip the cumbersome process of exporting data to external tools. Instead, create beatiful and impactful charting directly in your Yield Analysis tool.
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Report Collaboration and Templating

Datacard has broken the mold with the most powerful report template generator on the market. Our Template generator allows engineers to view an unlimited number of yield reports side by side in an unrivaled timeframe. The tool is powerful and not for beginners, but once you have your templates in place, simply refine your dataset and start comparing deep yield analyses like never before. You can print, save as PDF, and even share your reports directly in the application with your team. Users can even comment and give feedback on trends they are seeing.
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Success Stories/Case Studies

We focus on results

Case Study #1


$2 Million in Annual Savings with Multi-Factory Installs


What was the need?

Large multi-national cable manufacturer required a Yield Management system that would provide visibility and quality control testing. Pushing massive volumes, this manufacturer needed something that could scale across multiple factory lines and maintain a high level of performance.

Execution

Datacard was deployed in less than one week with absolutely no additional IT overhead require to bring the system up. We worked with management to spool up multi-site replication and gave real-time visibility into the factory floor at unprecedented scale in the organization.

What was the ROI?

$2 million in annual savings + 20x ROI

Case Study #2


Runcard + Datacard Integration Reduces NPI Costs and Ramps Production at Fast-growing Silicon-photonics Manufacturer

What was the need?

Operations needed a system that could reduce NPI cycle and increase operator efficiency. Engineering needed more visibility into yield and product performance.

Execution

Runcard and Datacard were installed in less than 4 weeks and on-site consultants remained on to help bring about additional efficiencies to the organization as a whole. The system gave unprecedented visibility into the production line and manufacturing excellence has increased dramatically.

What was the ROI?

Reduced operator overhead per unit from 7% to 0.16% on high volume production. Ramped to volume faster than ever and reduced NPI cycles.

Case Study #3


Innovative bio-medical device manufacturer brings production to scale in less than 2 months with Datacard + Runcard

What was the need?

They had to ramp production dramatically and in a hurry. With the help of Runcard and Datacard they are able to get control of their systems and automate significant portions of their manual processes. From bar code labeling to bulk unit transacting their entire system needed a efficiency upgrade.

Execution

Two month deployment and hands-on consulting project brought this manufacturer up to speed very quickly. Both systems were brought up in parallel in the cloud to reduce IT overhead and reduced initial infrastructure investment.

What was the ROI?

Runcard alone has significantly decreased the time it takes to assemble and test their units. As Datacard comes on board the visibility into their Wafer performance provides a dramatic new way of tracing production and quality assurance.

Case Study #4


Space Military customer cuts data entry time in half with Runcard

What was the need?

This was a small manufacturer with a highly technical and specialized product needing OEE and Machine automation in their test and assembly line. This their highly complex process a starter MES wouldn't solve their technical challenges. In addition they required process consulting to help with the configuration of their work flows to best optimize production volume.

Execution

Runcard was deployed quickly and painlessly with no additional IT overhead required. Engineers and operators were up and running with ease and management was able to focus on securing more customers and able to ensure customers that they could meet demand.

What was the ROI?

Runcard was deployed and very quickly labor efficiencies doubled.


Support

Pre-Installation

  • Full scope requirements to maximize configurations including data
  • Pre-installation testing to ensure correct operation
  • Collaboration on optimization and operational improvement

Installation and Integration


  • Networking, data mapping/augmentation, performance testing
  • Rapid configuration and execution of data connections
  • Install control systems to monitor and ensure solution operation
  • Initial system training

Ongoing Support


  • Monitoring and collaboration to improve solutions
  • Trouble reporting and online support
  • Full documentation
  • Demonstration system access

Your in-house team

Our technical support staff are our product development staff. We do this to ensure there are no gaps between the solution and needs of the user. You will never worry about where your support staff is located. Our entire team is in house.

Looking for Documentation?

Knowledge Base and Video Library