RunCard | Intraratio

Real-Time Visibility and Control for Advanced Manufacturing

Fully digitized traceability for automated process and quality management

Direct integrations to machines and suppliers for automated reporting + alerts, with realtime inventory backflushing

Why RunCard?

Achieve Industry 4.0 capabilities today by digitizing factory operations, NPI to high volume global production

RunCard is a full featured Manufacturing Execution System that provides real-time traceability and control of your manufacturing operations

From a single factory shop floor to globally connected factories and suppliers, RunCard is deployed on-premises, cloud or hybrid and is accessible from a secure browser connection anywhere on your network

Our solution provides the most comprehensive machine and supplier data integrations in the industry, semi-backend through SMT and final systems, and can be rapidly deployed to bring complete traceability in as little as 12 weeks

Operational
and Systematic
Improvement

Fully-digital MOM and QM System (browser accessible)
Digitized Tracking: Batch and Serial Level
Automated Workflow, Inventory, Asset, and Labor Resource Management
Performance & Yield tracking
Automated quality control, SPC, and defect management
Product genealogy
Compliance and data security
OEE & Machine Learning

Powerful
Capabilities

Full machine data integration in 3 months or less (all line equipment and ancillaries)
Fully automated reporting and visualizations for real-time decision making
Serialized traceability
Seamless product change-overs on the line
Automate transactions and reporting with external business systems, such as ERP/MRP/PLM
Hyper-scale capability for global multi-site deployments

Key Benefits

Rapid deployment with minimal training costs and risks
Low Total Cost of Ownership (TCO) and shortest payback period (ROI)
Supports data driven improvement measures for all Manufacturing Key Performance Indicators (KPI‘s)
System fully adaptable to any size of manufacturing operation: from NPI, high mix/low-volume to low-mix/high- volume
Near-instant access to all production data across all sites

Traceability

Complete digitized traceability, from lot batch level down to serialized units

Track inventory consumption through to completed product, including rework of inline units and RMA processing

Intuitive interfaces accessible via any browser-enabled device support manual entry with automated error checking

Fully automate transactions using machine data via web services (API), direct ODBC, file transfer and more

Job Scheduling

Prioritize work orders based on real time data on capacity utilization, inventory and resource availability, with predictive time-to-deliver

Leverage deep data, coupled with machine utilization metrics, to drive more accurate demand planning, cycle times and yields across process steps and product groups, with varying inventory requirements

Empower higher-precision planning to address today's supply chain complexities

OEE & Machine Learning

Track machine asset utilization against production process to achieve the most accurate and insightful assessments of factory performance

Centrally manage tooling changes and maintenance schedules with automated monitors, including the ability to automatically take systems offline per custom-event rules

Leverage deep, contextual data to drive Machine Learning models and to increase Overall Equipment Effectiveness (OEE) with predictive maintenance and more

Comprehensive Reporting

Built in Real-time Reporting for:

Line Loading / Running Status
Production Output + Yield
Operation Performance
Defect Analysis with First/Final Pass Yield
Job Status, including priority level
Advanced SPC (Z-Score) Monitors
...and more*

*Extend your capabilities by data mining directly with APIs and ODBC queries for custom report generation

Change Management

Enable seamless changeover on the line with advanced product configuration management

Leverage production control automation by digitizing processes for portability of production lines and knowledge transfer

Ensure compliance for highly-regulated industries with release-level management and audit logs

Build product the way you need to with a system that adapts to your requirements, from NPI to high-volume, low or high-mix

Automated Monitors & Alerts

Go from reactive to proactive in order to drive true operational performance improvements

Enable automated email and/or SMS alerts for events on the production line, from machine offline triggers, to product holds, to SPC limit trips, and more

Configure automated monitors to take actions based on specific events, from simple notifications to full controlled stoppage of the production line

Go from reactive to proactive in order to drive true operational performance improvements

Real-Time Visibility and Control for Advanced Manufacturing

Fully digitized traceability for automated process and quality management

Direct integrations to machines and suppliers for automated reporting + alerts, with realtime inventory backflushing