Traceability

Process and Materials to Final Product

Serialized Product Traceability

Product serialization enables manufacturers to track product from initial assembly, through test and delivery to the end customer.

Intraratio's serialization engine generates any format and encoding needed, ensuring no duplicates, with the ability to generate an additional customer and or supplier specified serial number as needed.

Key benefits & competitive advantages for manufacturers utilizing automated serial number tracking (serialized traceability):

Improved quality and repair control
Easier management of warranties and RMA‘s for purchased BOM parts and subassemblies
Automated monitoring and isolation of defective units, reduced risk of human error
Improved regulatory compliance - comply with traceability requirements from highly regulated and quality driven customer verticals (medical, defense and space, automotive)
Enables AI/ML utilization for automated outlier and failure detection

Inventory Control & Traceability

Inventory receipt scanning, label printing, and quality control, can be automated to remove human errors for better inventory management, traceability and cost (loss) reduction.

Our serialization engine assigns internally unique identifiers per each inventory item, enabling traceability from supplier through to final product consumed or assembled into.

With the ability to manage expiration dates, moisture sensitivity level monitoring, FIFO consumption/usage enforcement, and part bins. Automated alerts and blocking of inventory usage, based on specific rules, ensures costly quality escapes and invalid product line loading is avoided.

With direct integration to ERP and other back-office systems, inventory receipts and consumption can be synchronized for more accurate cost accounting and procurement.

Process & Change Control Management

Advanced product configuration management enables seamless change over on the line.

Leverage production control automation by digitizing processes, for portability of production lines and knowledge transfer.

Release level management and audit logs ensure compliance for highly regulated industries.

From NPI to high volume, low or high mix. Build product the way you need to with a system that adapts to your requirements.

Test Yield & Quality Data Analytics

Our solutions provide real-time capture and storage of test, measurement, defect, inspection and quality data.

With built in support for all standard data types and protocols, no third party software is required.

Fully contextual data storage enables automated reporting with advanced analytics, and is critical for AI/machine Learning applications

Data source connectivity includes machines, testers, suppliers, sensors and more.

Feature rich analytics includes parametric trends and distributions, SPC charts, defect and bin paretos, semiconductor wafer and substrate maps, and genealogy trees.

Planning & Resource Management

Prioritize work orders based on real time data on capacity utilization, inventory and resource availability, with predictive time-to-deliver.

Leverage deep data to drive more accurate demand planning. Cycle times and yields across process steps, across different product groups with varying inventory requirements, coupled with machine utilization metrics.

Empowering higher precision planning to address today's supply chain complexities.

Semiconductor & MEMS Wafer Analytics

Intraratio’s solutions track today’s most complex chip level assembly and test processes. Serving high performance computing, communications, space/military, automotive and medical device industries.

Capturing data automatically, from inline fab, to defect inspection, wafer probe, multi chip-on-chip assembly, to back-end final assembly and test.

Our solutions provide a unified platform to manage your data interchange and production visibility needs for complex semiconductor and MEMS based product manufacturing.

User Access

Encrypted user accounts allow access to the application, with settings for defining the role, to control what information they see and can interact with.

Users can be restricted to certain product lines, as well as to only specific work operations within a product line.

Audit logs provide visibility into when users log in and off, while transaction logs capture what work was performed and when.

For product, process, and BOM updates, change logs are updated with each update and release, for full audit purposes.

Simple yet powerful user access management and work traceability.